345578660
|
0213100
|
2021-10-14
|
26 REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Referral
|
Scope |
Partial
|
Safety/Health |
Safety
|
Close Conference |
2021-10-14
|
Case Closed |
2022-04-07
|
Related Activity
Type |
Referral |
Activity Nr |
1820086 |
Safety |
Yes |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19100147 C04 I |
Issuance Date |
2022-03-25 |
Current Penalty |
6604.5 |
Initial Penalty |
8806.0 |
Final Order |
2022-04-04 |
Nr Instances |
1 |
Nr Exposed |
6 |
Related Event Code (REC) |
Accident |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.147(c)(4)(i):Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section: (a) Thermoforming; thermoset printer/ "Ink printer"/"Inline Printer": On or prior to 10/6/21, a procedure was not utilized for control of hazardous energy during servicing and maintenance activities, including but not limited to cleaning of the printer roller(s). |
|
Citation ID |
01002A |
Citaton Type |
Serious |
Standard Cited |
19100147 C06 I |
Issuance Date |
2022-03-25 |
Current Penalty |
6604.5 |
Initial Penalty |
8806.0 |
Final Order |
2022-04-04 |
Nr Instances |
1 |
Nr Exposed |
4 |
Related Event Code (REC) |
Accident |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.147(c)(6)(i):The employer did not conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirement of this standard were being followed: (a) Thermoforming; thermoset printer/ "Ink printer": On or prior to 10/6/21, a periodic inspection of energy control procedure for the "Ink Printer" had not been conducted at least annually. |
|
Citation ID |
01002B |
Citaton Type |
Serious |
Standard Cited |
19100147 C06 II |
Issuance Date |
2022-03-25 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2022-04-04 |
Nr Instances |
1 |
Nr Exposed |
4 |
Related Event Code (REC) |
Accident |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.147(c)(6)(ii):The employer did not certify that periodic inspections of the energy control procedures had been performed: (a) Thermoforming; thermoset printer/ "Ink printer": On or prior to 10/6/21, the employer did not certify that a periodic inspection of the energy control procedure for the "Ink Printer" had not been conducted at least annually. |
|
|
341674588
|
0213100
|
2016-08-04
|
26 REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Complaint
|
Scope |
Partial
|
Safety/Health |
Safety
|
Close Conference |
2016-08-04
|
Emphasis |
N: AMPUTATE
|
Case Closed |
2016-10-04
|
Related Activity
Type |
Complaint |
Activity Nr |
1118181 |
Safety |
Yes |
Health |
Yes |
|
|
340695071
|
0213100
|
2015-06-10
|
26 REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Referral
|
Scope |
Partial
|
Safety/Health |
Safety
|
Close Conference |
2015-06-10
|
Emphasis |
N: AMPUTATE
|
Case Closed |
2016-03-02
|
Related Activity
Type |
Referral |
Activity Nr |
989429 |
Safety |
Yes |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19100147 C06 I |
Issuance Date |
2015-09-29 |
Abatement Due Date |
2015-10-09 |
Current Penalty |
7000.0 |
Initial Penalty |
7000.0 |
Contest Date |
2015-10-21 |
Final Order |
2016-01-27 |
Nr Instances |
1 |
Nr Exposed |
6 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.147(c)(6)(i): The employer did not conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirement of this standard were being followed: a) Establishment- On or about 6/10/2015, the employer did not conduct the periodic inspections for the shift mechanics who are authorized to lock out the Irwin 3 Trim Press exposing employees to crushing and amputation hazards. |
|
Citation ID |
01002 |
Citaton Type |
Serious |
Standard Cited |
19100212 A03 II |
Issuance Date |
2015-09-29 |
Abatement Due Date |
2015-10-05 |
Current Penalty |
0.0 |
Initial Penalty |
5610.0 |
Contest Date |
2015-10-21 |
Final Order |
2016-01-27 |
Nr Instances |
1 |
Nr Exposed |
1 |
Related Event Code (REC) |
Accident |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.212(a)(3)(ii): Point of operation guards were not designed and constructed as to prevent the operator from having any part of their body in the danger zone during the operating cycle: a) Irwin 3- On or about 6/3/2015, maintenance employees were able to enter the danger zone at the point of operation to check for burrs on the trim press during the operating cycle exposing them to puncture and amputation hazards. |
|
|
339780884
|
0213100
|
2014-05-23
|
26 REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
FollowUp
|
Scope |
Partial
|
Safety/Health |
Safety
|
Close Conference |
2014-07-18
|
Case Closed |
2014-08-19
|
Related Activity
Type |
Inspection |
Activity Nr |
941042 |
Safety |
Yes |
|
|
339780819
|
0213100
|
2014-05-23
|
26 REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Referral
|
Scope |
Partial
|
Safety/Health |
Safety
|
Close Conference |
2014-07-18
|
Case Closed |
2014-08-29
|
Related Activity
Type |
Referral |
Activity Nr |
891105 |
Safety |
Yes |
|
|
339410425
|
0213100
|
2013-09-12
|
26 REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Planned
|
Scope |
Complete
|
Safety/Health |
Safety
|
Close Conference |
2014-03-06
|
Emphasis |
N: CHEMNEP, P: CHEMNEP
|
Case Closed |
2014-04-09
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Other |
Standard Cited |
19100119 D03 I H |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-04-09 |
Current Penalty |
0.0 |
Initial Penalty |
7000.0 |
Final Order |
2014-04-01 |
Nr Instances |
2 |
Nr Exposed |
167 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.119(d)(3)(i)(H): Process safety information pertaining to the equipment in the process did not include the safety systems (e.g., interlocks, detection , or suppression systems): a) Worksite - On or about September 17, 2013, the employer's Process Safety Information did not include information such as, but not limited to: recommended maintenance schedules, manufacturer's design specs, and materials of construction for the safety solenoid valves at the isopentane underground storage tank, the piping system in the control room, and the high pressure piping. The safety solenoid valves close if there is a power failure or if the MSA Monitoring System detects any leaks. b) Worksite - On or about September 17, 2013, the employer's Process Safety Information did not include information such as, but not limited to: recommended maintenance schedules, manufacture's design specs, and materials of construction for the 95% high level emergency shut off that shuts down the transfer pump if 95% tank capacity is reached. |
|
Citation ID |
01002A |
Citaton Type |
Serious |
Standard Cited |
19100119 E03 III |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-04-09 |
Current Penalty |
5250.0 |
Initial Penalty |
7000.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
167 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.119(e)(3)(iii): The process hazard analysis did not address engineering and administrative controls applicable to the hazards and their interrelationships such as appropriate application of detection methodologies to provide early warning of releases. A) Worksite - On and prior to September 12, 2013, the 2008 PHA for the isopentane system did not accurately address the hazard of leaks in the underground storage tank. It discussed the MSA leak detection system, which did not detect underground leaks. |
|
Citation ID |
01002B |
Citaton Type |
Serious |
Standard Cited |
19100119 E03 IV |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-04-09 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2014-04-01 |
Nr Instances |
2 |
Nr Exposed |
167 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.119(e)(3)(iv): The process hazard analysis did not address the consequences of the failure of engineering and administrative controls. A) Underground Storage Tank for Isopentane - On or about September 12, 2013, the May 2008 PHA for the isopentane system did not address the failure of the underground storage tank and the associated piping. B) Underground Storage Tank for Isopentane - On or about September 12, 2013, the May 2008 PHA for the isopentane system did not address the failure of the 95% high level emergency shut off. |
|
Citation ID |
01002C |
Citaton Type |
Serious |
Standard Cited |
19100119 E05 |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-04-21 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2014-04-01 |
Nr Instances |
2 |
Nr Exposed |
167 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.119(e)(5): The employer did not establish a system to promptly address the PHA team's findings and recommendations. a) Worksite - On and prior to September 12, 2013, the employer did not establish a system to promptly address the 1999 PHA team's findings and recommendations. Several recommendations were made in 1999 and identified again during the 2008 revalidation. These recommendations remain unaddressed. They included but were not limited to: - Consider including interlock schematic on drawing D2745-90-1 or on the tank drawing - Consider sending relief valve out to manufacturer in order to determine that the valve is functioning within the valve specifications. - Consider including actions to be taken when alarm sounds in the Extrusion Operator Training Manual. - Update pipe stand drawing to include control nodes. - Update all applicable drawings to include interlock/control nodes. b) Worksite - On and prior to September 12, 2013, the employer did not establish a system to promptly address the 2008 PHA team's findings and recommendations. These recommendations remain unaddressed. Several recommendations had been made including, but not limited to: - Obtain manufacturers specification on flange gasket and hose inspection replacement schedule. - Consider labeling maintenance and operations valves. - Obtain a copy of unloading procedures from the Isopentane vendor. - Familiarize unloading personnel with the isopentane vendor truck safety features. - Obtain and review tank safety relief valve design. - Determine if new MSA leak detection system monitors the double walled tank. - Ensure all contractors working on covered process undergo contractor training. |
|
Citation ID |
01002D |
Citaton Type |
Serious |
Standard Cited |
19100119 E06 |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-04-21 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
167 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.119(e)(6): The process hazard analysis was not updated and revalidated every five years: a) Worksite - On and prior to September 12, 2013, the previous PHA addressing the isopentane system had been conducted in May 2008. A PHA for the isopentane system has not been conducted or scheduled since then. |
|
Citation ID |
01003 |
Citaton Type |
Serious |
Standard Cited |
19100119 F01 I C |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-03-31 |
Current Penalty |
4125.0 |
Initial Penalty |
5500.0 |
Final Order |
2014-04-01 |
Nr Instances |
2 |
Nr Exposed |
167 |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.119(f)(1)(i)(C): The employer did not develop and implement written operating procedures that provide clear instructions for safely conducting temporary operations. a) Pump Room - On and prior to September 12, 2013, during LEWA Pump Repair there was no written procedure for deactivating the function in the MSA Monitoring System (Model 5100) that shuts down the pumps, solenoid valves, and the foam extrusion lines if 60% of the Lower Explosive Limit (LEL) is reached. b) Extrusion Department - On and prior to September 5, 2013, during the MSA Monitoring System (Model 5100) calibration there was no written procedure for deactivating the function in the MSA Monitoring System that shut downs the pumps, solenoid valves, and the foam extrusion lines if 60% of the Lower Explosive Limit (LEL) is reached. |
|
Citation ID |
01004 |
Citaton Type |
Serious |
Standard Cited |
19100119 F04 |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-03-31 |
Current Penalty |
5250.0 |
Initial Penalty |
7000.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
4 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.119(f)(4): The employer did not develop and implement safe work practices to provide for the control of hazards during operations such as lockout/tagout; confined space entry; opening process equipment or piping; and control over entrance into a facility by maintenance, contractor, laboratory, or other support personnel: a) Worksite - On and prior to September 12, 2013, the employer did not have procedures for entry into permit required confined spaces including, but not limited to: the Pentane Tank Pits and the Thermal Oxidizer (both have potential for flammable or explosive atmosphere). |
|
Citation ID |
01005 |
Citaton Type |
Serious |
Standard Cited |
19100119 J02 |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-04-09 |
Current Penalty |
5250.0 |
Initial Penalty |
7000.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
167 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.119(j)(2): The employer did not establish or implement written procedures to maintain the on-going integrity of process equipment: A) Worksite - On and prior to September 12, 2013, written procedures to maintain the underground isopentane storage tank and associated piping were not established nor implemented. |
|
Citation ID |
01006 |
Citaton Type |
Serious |
Standard Cited |
19100119 J04 I |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-04-09 |
Current Penalty |
5250.0 |
Initial Penalty |
7000.0 |
Final Order |
2014-04-01 |
Nr Instances |
4 |
Nr Exposed |
167 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.119(j)(4)(i): The employer did not perform inspections and tests on process equipment. A) Isopentane Underground Storage Tank - On and prior to September 12, 2013, the 30,000 gallon Model BD3008 underground isopentane storage tank has never received an internal inspection. Per API 653, which is referenced in NFPA 30 (one of the RAGAGEPs), this inspection should be conducted every 15 years. The tank was installed approximately 24 years ago. B) Isopentane Underground Storage Tank Area - On and prior to September 12, 2013, the underground isopentane pipes were not inspected for leaks. The PermAlert leak detection system around the pipes was deactivated in 1992. No inspection has been conducted since the time of installation. The pipes were installed approximately 24 years ago. C) Isopentane Underground Storage Tank - On and prior to September 12, 2013, the 95% level indicator interlocked to shutoff the loading pump in the 30,000 gallon tank had never been inspected or tested. The level indicator was installed approximately 24 years ago. |
|
Citation ID |
01007 |
Citaton Type |
Serious |
Standard Cited |
19100119 M01 |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-03-31 |
Current Penalty |
5250.0 |
Initial Penalty |
7000.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
167 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.119(m)(1): The employer did not investigate each incident which resulted in, or could reasonably have resulted in a catastrophic release of highly hazardous chemical in the workplace: a) Extrusion Department - On and prior to September 12, 2013, each fire at the die-head in the extrusion process was not investigated or documented. Fires occurred on May 1, 2013, June 8, 2013 and June 13, 2013; but may be more frequent according to CO2 fire suppression system replenishment records. |
|
Citation ID |
01008 |
Citaton Type |
Serious |
Standard Cited |
19100119 O04 |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-04-21 |
Current Penalty |
5250.0 |
Initial Penalty |
7000.0 |
Final Order |
2014-04-01 |
Nr Instances |
2 |
Nr Exposed |
167 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.119(o)(4): The employer shall promptly determine and document an appropriate response to each of the findings of the compliance audit and document that deficiencies have been corrected: a) Worksite - On and prior to September 12, 2013, the employer did not correct deficiencies identified during the 2008 compliance audit and the items were again identified during the 2012 audit. The deficiencies remain uncorrected at the time of this inspection and include, but are not limited too: - Complete an annual operating procedure review. Many operating procedures have not been reviewed since 2008. - Perform and document annual evaluations of contractors working on the covered process. - A prestart up safety review needs to be conducted and documented. - Develop and implement use of maintenance procedures for process covered equipment. - Develop and implement a formal preventative maintenance program. - Investigate and document die-head fires. |
|
Citation ID |
01009A |
Citaton Type |
Serious |
Standard Cited |
19100146 F07 |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-03-31 |
Current Penalty |
4125.0 |
Initial Penalty |
5500.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
3 |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.146(f)(7): The entry permit that documented compliance and authorized entry to a permit space did not identify the hazards of the permit space to be entered: a) Worksite - On and prior to September 13, 2013, the entry permit for the Pentane Tank Pit did not identify the potential of atmospheric hazards. Isopentane could be present creating a flammable atmosphere. |
|
Citation ID |
01009B |
Citaton Type |
Serious |
Standard Cited |
19100146 F09 |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-03-31 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
4 |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.146(f)(9): The entry permit that documented compliance and authorized entry to a permit space did not identify the acceptable entry conditions: a) Worksite - On and prior to September 13, 2013, for entries into spaces including but not limited to the Pentane Tank Pit and the Thermal Oxidizer (both have potential for flammable or explosive atmosphere). |
|
Citation ID |
01010A |
Citaton Type |
Serious |
Standard Cited |
19100146 J04 |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-03-31 |
Current Penalty |
4125.0 |
Initial Penalty |
5500.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
4 |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.146(j)(4): The employer did not ensure that each entry supervisor verified that rescue services were available and that the means for summoning them were operable: a) Worksite - On and prior to September 12, 2013, the entry supervisor did not verify that rescue services were available for entries into spaces including but not limited to the Pentane Tank Pit and the Thermal Oxidizer (both have potential for flammable or explosive atmosphere). |
|
Citation ID |
01010B |
Citaton Type |
Serious |
Standard Cited |
19100146 K01 I |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-03-31 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
4 |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.146(k)(1)(i): An employer who designated rescue and emergency services, pursuant to paragraph (d)(9) of this section, did not evaluate a prospective rescuer's ability to respond to a rescue summons in a timely manner, considering the hazard(s) identified: a) Worksite - On and prior to September 12, 2013, the employer did not evaluate the ability of Middletown Fire Department to conduct timely permit required confined space rescue for entries into spaces including but not limited to the Pentane Tank Pit and the Thermal Oxidizer (both have potential for flammable or explosive atmosphere). |
|
Citation ID |
01010C |
Citaton Type |
Serious |
Standard Cited |
19100146 K01 II |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-03-31 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
4 |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.146(k)(1)(ii): When designating rescue and emergency services pursuant to paragraph (d)(9), the employer did not evaluate the prospective rescuer's ability, in terms of proficiency with rescue-related tasks and equipment, to function appropriately while rescuing entrants from the particular space or types of spaces identified: a) Worksite - On and prior to September 12, 2013, the employer did not evaluate the ability of Middletown Fire Department to conduct permit required confined space rescue for entries into spaces including but not limited to the Pentane Tank Pit and the Thermal Oxidizer (both have potential for flammable or explosive atmosphere). |
|
Citation ID |
01011 |
Citaton Type |
Serious |
Standard Cited |
19100146 K03 |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-03-31 |
Current Penalty |
4125.0 |
Initial Penalty |
5500.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
4 |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.146(k)(3): A retrieval system or methods were not used to facilitate non-entry rescue when an authorized entrant entered a permit space: a) Worksite - On and prior to September 12, 2013, retrieval systems were not in use for entries into spaces including but not limited to the Pentane Tank Pit and the Thermal Oxidizer (both have potential for flammable or explosive atmosphere). |
|
Citation ID |
01012 |
Citaton Type |
Serious |
Standard Cited |
19100305 B01 II |
Issuance Date |
2014-03-10 |
Abatement Due Date |
2014-03-31 |
Current Penalty |
4125.0 |
Initial Penalty |
5500.0 |
Final Order |
2014-04-01 |
Nr Instances |
1 |
Nr Exposed |
167 |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.305(b)(1)(ii): Unused openings in boxes, cabinets, or fittings were not effectively closed: a) Extrusion Department - On and prior to September 12, 2013, employees were exposed to electrical hazards while working near a missing electrical knockout in the electrical box containing 480V for the 4.5" Drive. |
|
|
339393241
|
0213100
|
2013-09-05
|
26 REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Complaint
|
Scope |
Partial
|
Safety/Health |
Safety
|
Case Closed |
2013-09-05
|
Related Activity
Type |
Complaint |
Activity Nr |
847749 |
Safety |
Yes |
|
|
335744181
|
0213100
|
2012-08-15
|
26 REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
FollowUp
|
Scope |
Partial
|
Safety/Health |
Safety
|
Close Conference |
2012-08-15
|
Emphasis |
N: AMPUTATE
|
Case Closed |
2012-08-15
|
Related Activity
Type |
Inspection |
Activity Nr |
280226 |
Safety |
Yes |
|
Type |
Complaint |
Activity Nr |
216013 |
Safety |
Yes |
|
|
332802263
|
0213100
|
2012-03-09
|
26 REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Complaint
|
Scope |
Partial
|
Safety/Health |
Safety
|
Close Conference |
2012-03-09
|
Emphasis |
N: AMPUTATE
|
Case Closed |
2012-08-15
|
Related Activity
Type |
Complaint |
Activity Nr |
216013 |
Safety |
Yes |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19100147 C04 II |
Issuance Date |
2012-07-11 |
Abatement Due Date |
2012-07-18 |
Current Penalty |
3850.0 |
Initial Penalty |
5500.0 |
Final Order |
2012-08-01 |
Nr Instances |
1 |
Nr Exposed |
5 |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.147(c)(4)(ii): The energy control procedures did not clearly and specifically outline the scope, purpose, authorization, rules, and techniques to be utilized for the control of hazardous energy, including, but not limited to items (a) through (d) of this section: a) Thermoforming area- On and before 5/24/12- Employees perfroming maintenance operations on the Rennco autopackers were not provided energy control procedures that included steps for control of pneumatic and thermal energy. |
|
Citation ID |
01002 |
Citaton Type |
Serious |
Standard Cited |
19100212 A01 |
Issuance Date |
2012-07-11 |
Abatement Due Date |
2012-07-18 |
Current Penalty |
4900.0 |
Initial Penalty |
7000.0 |
Final Order |
2012-08-01 |
Nr Instances |
2 |
Nr Exposed |
2 |
Related Event Code (REC) |
Complaint |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.212(a)(1): Machine guarding was not provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples: of guarding methods are-barrier guards, two-hand tripping devices, electronic safety devices, etc. a) Thermoforming area- On and before 5/24/12- Irwin #2 and Irwin #5 Rennco autopackers point of operation and rotating parts were not equipped with machine guarding. |
|
Citation ID |
01003 |
Citaton Type |
Other |
Standard Cited |
19100303 G01 I B |
Issuance Date |
2012-07-11 |
Abatement Due Date |
2012-07-18 |
Current Penalty |
0.0 |
Initial Penalty |
4400.0 |
Final Order |
2012-08-01 |
Nr Instances |
1 |
Nr Exposed |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.303(g)(1)(i)(B): The width of working space in front of the electric equipment shall be the width of the equipment or 762 mm (30 in.), whichever is greater. In all cases, the working space shall permit at least a 90-degree opening of equipment doors or hinged panels. a) Behind Irwin #3 and #4 machine- On or about 03/09/12- Stored cardboard limited accesss to the HT electric service panel box to approximately (20") twenty inches. |
|
Citation ID |
02001A |
Citaton Type |
Other |
Standard Cited |
19101200 F05 I |
Issuance Date |
2012-07-11 |
Abatement Due Date |
2012-07-18 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2012-08-01 |
Nr Instances |
3 |
Nr Exposed |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.1200(f)(5)(i): The employer did not ensure that each container of hazardous chemicals in the workplace was labeled, tagged or marked with the identity of the hazardous chemical(s) contained therein: a) Erwin 0- On or about 03/09/12- Container of hydraulic fluid was not labeled with the contents contained therein. b) Erwin 2- On or about 03/09/12- Container of hydraulic fluid was not labeled with the contents contained therein. c) Erwin 4- On or about 03/09/12- (5) five gallon pail of hydraulic fluid was not labeled with the contents contained therein. |
|
Citation ID |
02001B |
Citaton Type |
Other |
Standard Cited |
19101200 F01 II |
Issuance Date |
2012-07-11 |
Abatement Due Date |
2012-07-18 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2012-08-01 |
Nr Instances |
3 |
Nr Exposed |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.1200(f)(5)(ii): The employer did not ensure that each container of hazardous chemicals in the workplace was labeled, tagged or marked with the appropriate hazard warnings: a) Erwin 0- On or about 03/09/12- Contained of hydraulic fluid was not labeled with a hazard warning label. b) Erwin 2- On or about 03/09/12- Container of hydraulic fluid was not labeled with a hazard warning label. c) Erwin 4- On or about 03/09/12- (5) five gallon pail of hydraulic fluid was not labeled with a hazard warning label. |
|
|
315750711
|
0213100
|
2011-10-11
|
26 REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Complaint
|
Scope |
Partial
|
Safety/Health |
Safety
|
Close Conference |
2011-10-11
|
Emphasis |
S: ELECTRICAL
|
Case Closed |
2012-03-07
|
Related Activity
Type |
Complaint |
Activity Nr |
208093310 |
Safety |
Yes |
|
|
311978696
|
0213100
|
2009-04-30
|
26 REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Planned |
Scope |
Partial |
Safety/Health |
Safety |
Close Conference |
2009-04-30 |
Emphasis |
N: AMPUTATE, S: AMPUTATIONS, S: POWERED IND VEHICLE |
Case Closed |
2009-06-12 |
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19100303 G02 I |
Issuance Date |
2009-05-19 |
Abatement Due Date |
2009-05-22 |
Current Penalty |
1125.0 |
Initial Penalty |
1125.0 |
Nr Instances |
1 |
Nr Exposed |
2 |
Gravity |
01 |
|
Citation ID |
01002 |
Citaton Type |
Serious |
Standard Cited |
19100304 B03 I |
Issuance Date |
2009-05-19 |
Abatement Due Date |
2009-05-27 |
Current Penalty |
1500.0 |
Initial Penalty |
1500.0 |
Nr Instances |
1 |
Nr Exposed |
25 |
Gravity |
02 |
|
Citation ID |
02001 |
Citaton Type |
Other |
Standard Cited |
19100147 C05 II |
Issuance Date |
2009-05-19 |
Abatement Due Date |
2009-05-22 |
Nr Instances |
1 |
Nr Exposed |
10 |
Gravity |
01 |
|
|
309208445
|
0213100
|
2006-08-08
|
REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Planned |
Scope |
Partial |
Safety/Health |
Safety |
Close Conference |
2006-08-08 |
Emphasis |
N: AMPUTATE |
Case Closed |
2006-09-19 |
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19100212 A01 |
Issuance Date |
2006-09-01 |
Abatement Due Date |
2006-09-07 |
Current Penalty |
1500.0 |
Initial Penalty |
1500.0 |
Nr Instances |
1 |
Nr Exposed |
2 |
Gravity |
02 |
|
Citation ID |
02001 |
Citaton Type |
Other |
Standard Cited |
19100305 B02 |
Issuance Date |
2006-09-01 |
Abatement Due Date |
2006-09-07 |
Nr Instances |
1 |
Nr Exposed |
2 |
Gravity |
01 |
|
Citation ID |
02002 |
Citaton Type |
Other |
Standard Cited |
19100305 G02 III |
Issuance Date |
2006-09-01 |
Abatement Due Date |
2006-09-09 |
Nr Instances |
1 |
Nr Exposed |
4 |
Gravity |
01 |
|
|
305791410
|
0213100
|
2003-10-10
|
68 WARREN STREET, GLENS FALLS, NY, 12801
|
|
Inspection Type |
Planned |
Scope |
NoInspection |
Safety/Health |
Safety |
Close Conference |
2003-10-10 |
Emphasis |
N: AMPUTATE |
Case Closed |
2003-10-17 |
|
303374268
|
0213100
|
2001-01-26
|
REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Monitoring |
Scope |
Partial |
Safety/Health |
Safety |
Close Conference |
2001-01-26 |
Emphasis |
S: AMPUTATIONS |
Case Closed |
2001-01-26 |
Related Activity
Type |
Inspection |
Activity Nr |
303370985 |
|
|
303371082
|
0213100
|
2000-09-21
|
REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Referral |
Scope |
Partial |
Safety/Health |
Health |
Close Conference |
2000-09-21 |
Case Closed |
2000-11-15 |
Related Activity
Type |
Referral |
Activity Nr |
200743367 |
Health |
Yes |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Other |
Standard Cited |
19100134 E01 |
Issuance Date |
2000-10-06 |
Abatement Due Date |
2000-11-08 |
Nr Instances |
1 |
Nr Exposed |
1 |
Gravity |
01 |
|
Citation ID |
01002 |
Citaton Type |
Other |
Standard Cited |
19100134 K06 |
Issuance Date |
2000-10-06 |
Abatement Due Date |
2000-11-08 |
Nr Instances |
13 |
Nr Exposed |
1 |
Gravity |
01 |
|
|
303370985
|
0213100
|
2000-09-01
|
REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Accident |
Scope |
Complete |
Safety/Health |
Safety |
Close Conference |
2000-11-06 |
Case Closed |
2001-07-23 |
Related Activity
Type |
Accident |
Activity Nr |
100740455 |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19100036 D02 |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Current Penalty |
787.5 |
Initial Penalty |
1125.0 |
Nr Instances |
2 |
Nr Exposed |
25 |
Gravity |
01 |
|
Citation ID |
01002 |
Citaton Type |
Serious |
Standard Cited |
19100107 B03 |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Current Penalty |
787.5 |
Initial Penalty |
1125.0 |
Nr Instances |
3 |
Nr Exposed |
1 |
Gravity |
01 |
|
Citation ID |
01003 |
Citaton Type |
Serious |
Standard Cited |
19100107 B05 I |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Current Penalty |
787.5 |
Initial Penalty |
1125.0 |
Nr Instances |
2 |
Nr Exposed |
1 |
Gravity |
01 |
|
Citation ID |
01004 |
Citaton Type |
Serious |
Standard Cited |
19100107 E04 |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Current Penalty |
787.5 |
Initial Penalty |
1125.0 |
Nr Instances |
1 |
Nr Exposed |
1 |
Gravity |
01 |
|
Citation ID |
01005 |
Citaton Type |
Serious |
Standard Cited |
19100107 E09 |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Current Penalty |
787.5 |
Initial Penalty |
1125.0 |
Nr Instances |
1 |
Nr Exposed |
1 |
Gravity |
01 |
|
Citation ID |
01006A |
Citaton Type |
Serious |
Standard Cited |
19100132 A |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Current Penalty |
1050.0 |
Initial Penalty |
1500.0 |
Nr Instances |
1 |
Nr Exposed |
1 |
Gravity |
02 |
|
Citation ID |
01006B |
Citaton Type |
Serious |
Standard Cited |
19100132 D01 |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Nr Instances |
1 |
Nr Exposed |
48 |
Gravity |
02 |
|
Citation ID |
01006C |
Citaton Type |
Serious |
Standard Cited |
19100133 A01 |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Nr Instances |
1 |
Nr Exposed |
1 |
Gravity |
02 |
|
Citation ID |
01006D |
Citaton Type |
Serious |
Standard Cited |
19100133 A02 |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Nr Instances |
10 |
Nr Exposed |
10 |
Gravity |
02 |
|
Citation ID |
01006E |
Citaton Type |
Serious |
Standard Cited |
19100136 A |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Nr Instances |
2 |
Nr Exposed |
37 |
Gravity |
02 |
|
Citation ID |
01006F |
Citaton Type |
Serious |
Standard Cited |
19100138 A |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Nr Instances |
1 |
Nr Exposed |
1 |
Gravity |
02 |
|
Citation ID |
01007 |
Citaton Type |
Serious |
Standard Cited |
19100212 A01 |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Current Penalty |
1312.5 |
Initial Penalty |
1875.0 |
Nr Instances |
11 |
Nr Exposed |
15 |
Gravity |
03 |
|
Citation ID |
01008 |
Citaton Type |
Serious |
Standard Cited |
19100212 A03 II |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2001-07-21 |
Current Penalty |
4410.0 |
Initial Penalty |
6300.0 |
Nr Instances |
4 |
Nr Exposed |
15 |
Related Event Code (REC) |
Accident |
Gravity |
10 |
|
Citation ID |
01009 |
Citaton Type |
Serious |
Standard Cited |
19100219 C04 I |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Current Penalty |
787.5 |
Initial Penalty |
1125.0 |
Nr Instances |
6 |
Nr Exposed |
24 |
Gravity |
01 |
|
Citation ID |
01010 |
Citaton Type |
Serious |
Standard Cited |
19100305 B01 |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Current Penalty |
1312.5 |
Initial Penalty |
1875.0 |
Nr Instances |
2 |
Nr Exposed |
12 |
Gravity |
03 |
|
Citation ID |
01011 |
Citaton Type |
Serious |
Standard Cited |
19100307 B |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2001-05-02 |
Current Penalty |
1312.5 |
Initial Penalty |
1875.0 |
Nr Instances |
5 |
Nr Exposed |
1 |
Gravity |
03 |
|
Citation ID |
02001 |
Citaton Type |
Other |
Standard Cited |
19100037 Q02 |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Nr Instances |
1 |
Nr Exposed |
15 |
Gravity |
01 |
|
Citation ID |
02002 |
Citaton Type |
Other |
Standard Cited |
19100037 Q05 |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Nr Instances |
1 |
Nr Exposed |
160 |
Gravity |
01 |
|
Citation ID |
02003 |
Citaton Type |
Other |
Standard Cited |
19100254 D09 III |
Issuance Date |
2000-11-16 |
Abatement Due Date |
2000-12-19 |
Nr Instances |
1 |
Nr Exposed |
1 |
Gravity |
01 |
|
|
100710599
|
0213100
|
1987-10-26
|
REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Referral |
Scope |
Complete |
Safety/Health |
Health |
Close Conference |
1987-11-04 |
Case Closed |
1988-02-05 |
Related Activity
Type |
Referral |
Activity Nr |
900860354 |
Health |
Yes |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19101200 H |
Issuance Date |
1987-12-07 |
Abatement Due Date |
1988-01-11 |
Current Penalty |
210.0 |
Initial Penalty |
210.0 |
Nr Instances |
1 |
Nr Exposed |
34 |
|
|
100710573
|
0213100
|
1987-10-26
|
REPUBLIC PLAZA, MIDDLETOWN, NY, 10940
|
|
Inspection Type |
Planned |
Scope |
Complete |
Safety/Health |
Safety |
Close Conference |
1987-11-04 |
Case Closed |
1988-05-03 |
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19100023 C01 |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Current Penalty |
350.0 |
Initial Penalty |
350.0 |
Nr Instances |
1 |
Nr Exposed |
1 |
|
Citation ID |
01002A |
Citaton Type |
Serious |
Standard Cited |
19100156 C01 |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-12-23 |
Current Penalty |
350.0 |
Initial Penalty |
350.0 |
Nr Instances |
1 |
Nr Exposed |
27 |
|
Citation ID |
01002B |
Citaton Type |
Serious |
Standard Cited |
19100156 C02 |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-12-23 |
Nr Instances |
1 |
Nr Exposed |
27 |
|
Citation ID |
01003 |
Citaton Type |
Serious |
Standard Cited |
19100156 C04 |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-12-23 |
Current Penalty |
350.0 |
Initial Penalty |
350.0 |
Nr Instances |
1 |
Nr Exposed |
27 |
|
Citation ID |
01004 |
Citaton Type |
Serious |
Standard Cited |
19100156 E01 II |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-12-23 |
Current Penalty |
280.0 |
Initial Penalty |
280.0 |
Nr Instances |
1 |
Nr Exposed |
27 |
|
Citation ID |
01005 |
Citaton Type |
Serious |
Standard Cited |
19100157 G02 |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-12-09 |
Current Penalty |
490.0 |
Initial Penalty |
490.0 |
Nr Instances |
100 |
Nr Exposed |
100 |
|
Citation ID |
01006 |
Citaton Type |
Serious |
Standard Cited |
19100176 B |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-12-23 |
Current Penalty |
490.0 |
Initial Penalty |
490.0 |
Nr Instances |
30 |
Nr Exposed |
6 |
|
Citation ID |
01007 |
Citaton Type |
Serious |
Standard Cited |
19100178 K01 |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-12-03 |
Current Penalty |
490.0 |
Initial Penalty |
490.0 |
Nr Instances |
4 |
Nr Exposed |
5 |
|
Citation ID |
01008 |
Citaton Type |
Serious |
Standard Cited |
19100212 A03 II |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-12-09 |
Current Penalty |
640.0 |
Initial Penalty |
640.0 |
Nr Instances |
1 |
Nr Exposed |
1 |
|
Citation ID |
01009 |
Citaton Type |
Serious |
Standard Cited |
19100217 C02 V |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-12-23 |
Current Penalty |
490.0 |
Initial Penalty |
490.0 |
Nr Instances |
2 |
Nr Exposed |
5 |
|
Citation ID |
01010 |
Citaton Type |
Serious |
Standard Cited |
19100219 C02 I |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Current Penalty |
350.0 |
Initial Penalty |
350.0 |
Nr Instances |
2 |
Nr Exposed |
3 |
|
Citation ID |
01011 |
Citaton Type |
Serious |
Standard Cited |
19100219 I02 |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Current Penalty |
350.0 |
Initial Penalty |
350.0 |
Nr Instances |
2 |
Nr Exposed |
3 |
|
Citation ID |
01012 |
Citaton Type |
Serious |
Standard Cited |
19100303 G01 II |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Current Penalty |
280.0 |
Initial Penalty |
280.0 |
Nr Instances |
1 |
Nr Exposed |
6 |
|
Citation ID |
01013 |
Citaton Type |
Serious |
Standard Cited |
19100303 G02 I |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Current Penalty |
490.0 |
Initial Penalty |
490.0 |
Nr Instances |
1 |
Nr Exposed |
1 |
|
Citation ID |
01014 |
Citaton Type |
Serious |
Standard Cited |
19100305 B02 |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Current Penalty |
490.0 |
Initial Penalty |
490.0 |
Nr Instances |
1 |
Nr Exposed |
3 |
|
Citation ID |
01015 |
Citaton Type |
Serious |
Standard Cited |
19100305 G02 III |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Current Penalty |
490.0 |
Initial Penalty |
490.0 |
Nr Instances |
2 |
Nr Exposed |
3 |
|
Citation ID |
02001 |
Citaton Type |
Other |
Standard Cited |
19100134 F02 II |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Nr Instances |
2 |
Nr Exposed |
27 |
|
Citation ID |
02002 |
Citaton Type |
Other |
Standard Cited |
19100134 F02 IV |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Nr Instances |
2 |
Nr Exposed |
27 |
|
Citation ID |
02003 |
Citaton Type |
Other |
Standard Cited |
19100179 J02 III |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Nr Instances |
3 |
Nr Exposed |
3 |
|
Citation ID |
02004 |
Citaton Type |
Other |
Standard Cited |
19100179 J03 |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-12-09 |
Nr Instances |
2 |
Nr Exposed |
2 |
|
Citation ID |
02005 |
Citaton Type |
Other |
Standard Cited |
19100179 M01 |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Nr Instances |
1 |
Nr Exposed |
1 |
|
Citation ID |
02006 |
Citaton Type |
Other |
Standard Cited |
19100184 E01 |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-12-09 |
Nr Instances |
1 |
Nr Exposed |
2 |
|
Citation ID |
02007 |
Citaton Type |
Other |
Standard Cited |
19100305 G01 III |
Issuance Date |
1987-11-19 |
Abatement Due Date |
1987-11-22 |
Nr Instances |
1 |
Nr Exposed |
1 |
|
|