| Inspection Type |
Complaint
|
| Scope |
Partial
|
| Safety/Health |
Health
|
| Close Conference |
2013-02-06
|
| Case Closed |
2014-05-09
|
Related Activity
| Type |
Complaint |
| Activity Nr |
778251 |
| Health |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
5A0001 |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-09-16 |
| Current Penalty |
1785.0 |
| Initial Penalty |
2975.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
1 |
| Nr Exposed |
25 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
OSH ACT of 1970 Section (5)(a)(1): The employer did not furnish employment and a place of employment which was free from recognized hazards that were causing or likely to cause death or serious physical harm to employees in that employees were exposed to chemical releases and/or oxygen deficient environment: a) On or about February 6, 2013 and continuing thereafter, in the facility, where employees were exposed to the hazards of chemical releases and/or oxygen deficient, if the compressed nitrogen gas cylinders leaked. Nitrogen gas is piped into the furnaces as an inerting gas. There were no detectors to activate an alarm. |
|
| Citation ID |
01002 |
| Citaton Type |
Serious |
| Standard Cited |
19100103 B01 II B |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-06-07 |
| Current Penalty |
1785.0 |
| Initial Penalty |
2975.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
1 |
| Nr Exposed |
25 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.103(b)(1)(ii)(b): Safety relief devices were not arranged to discharge upward and unobstructed to the open air in such a manner as to prevent any impingement of escaping gas upon the container, adjacent structure or personnel: (a) On or about February 6, 2013, in the facility, the vent for the VM 2000 Victor Gas Manifold System discharged directly into the building. The vent should discharge outside the building or be vented into an exhaust system per manufacturer specifications. |
|
| Citation ID |
01003A |
| Citaton Type |
Serious |
| Standard Cited |
19100103 B02 II D 3 |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-06-07 |
| Current Penalty |
1785.0 |
| Initial Penalty |
2975.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
4 |
| Nr Exposed |
25 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.103(b)(2)(ii)(d)(3): Hydrogen systems of less than 3,000 cubic feet when located inside buildings and exposed to other occupancies were not situated in the building, twenty-five feet from open flames, oridinary electrical equipment or other sources of ignition: (a) On or about February 6, 2013, in the facility, the power supply to the Victor VM 2000 Gas Manifold System was plugged into a standard 115 volt outlet. (b) On or about February 6, 2013, in the facility, the Victor alarm for the cylinders was not an intrinsically safe device and was within twenty-five feet of the storage. It was plugged into a standard 115 volt outlet. (c) On or about February 6, 2013, in the facilty, the Concoa Advantum 2 Alarm was plugged into a standard 115 volt outlet. (d) On or about February 6, 2013, in the facility, the Baldor Electrical Pedestal Buffer was located within twenty-five of the storage and plugged into a standard 115 volt outlet. |
|
| Citation ID |
01003B |
| Citaton Type |
Serious |
| Standard Cited |
19100103 B02 II D 6 |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-05-23 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
2 |
| Nr Exposed |
25 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.103(b)(2)(ii)(d)(6): Gaseous hydrogen cylinders located inside buildings were not stored at least fifty feet from other flammable gas storage: (a) On or about March 5, 2013, in the rear of the facility near the packaging area, a liquified petrolueum cyliner was stored approximately thirty-nine feet away from the gaseous hydrogen system. (b) On or about March 5, 2013, in the rear of the facility near the packaging area, six hydrogen cylinders were stored approximately thirty-nine feet away from the gaseous hydrogen system. |
|
| Citation ID |
01003C |
| Citaton Type |
Serious |
| Standard Cited |
19100303 B02 |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-06-07 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
1 |
| Nr Exposed |
25 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.303(b)(2): Listed or labeled electrical equipment was not used or installed in accordance with instructions included in the listing or labeling: (a) On or about March 6, 2013, in the facility, the power supply to the Victor VM 2000 Gas Manifold System was connected by cord and plug to a 115 volt outlet. According to page 12 of the Victor VM 2012 manual on this piece of equipment, the power supply needs to be hard wired. The cord in use was not manufactured for use with this power supply. |
|
| Citation ID |
01004A |
| Citaton Type |
Other |
| Standard Cited |
19100132 A |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-06-07 |
| Current Penalty |
0.0 |
| Initial Penalty |
2380.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
2 |
| Nr Exposed |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.132(a): Protective equipment was not used when necessary whenever hazards capable of causing injury and impairment were encountered: (a) On or about February 2013, in the plating area of the facility, for a worker carrying an open glass beaker of a mixture of water and nitric acid from the lab hood to the waste drum for disposal. The employee's personal protective equipment being worn didn't provide protection for the lower extremities or feet, in the event of a spill. (b) On or about February 2013, in the plating area of the facility, for a worker carrying an open glass beaker of sulfuric hydrochloric and nitric acid from the lab hood to the waste drum for recycling. The employee's personal protective equipment being worn didn't provide protection for the lower extremities and feet, in the evet of a spill. |
|
| Citation ID |
01004B |
| Citaton Type |
Other |
| Standard Cited |
19100133 A01 |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-05-23 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.133(a)(1): Protective eye and face equipment was not required where there was a reasonable probability of injury that could be prevented by such equipment: (a) On or about March 2013, in the plating area of the facility, for a employee wearing safety glasses while carrying and pouring a Pyrex dish mixture of Niklad 752A, Niklad 752R and a 10% aqueous solution of ammonium hydroxide from the lab hood into a waste drum. |
|
| Citation ID |
01005 |
| Citaton Type |
Other |
| Standard Cited |
19100157 G02 |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-07-09 |
| Current Penalty |
0.0 |
| Initial Penalty |
2975.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
1 |
| Nr Exposed |
25 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.157(g)(2): The educational program to familiarize employees with the general principles of fire extinguisher use and the hazards involved with incipient stage fire fighting was not provided to all employees upon initial employment, and at least annually thereafter: (a) On or about February 6, 2013, in the facility, for employees designing and manufacturing sealed products used on high tech analytical or process equipment. ABATEMENT NOTE: By this date the employer must either correct the alleged violation or implement a Fire Safety Policy; as outlined in 29 CFR 1910.38(a) and (b) which includes the evacuation requirements of 1910.157(b). |
|
| Citation ID |
01006 |
| Citaton Type |
Serious |
| Standard Cited |
19100212 A01 |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-06-07 |
| Current Penalty |
1428.0 |
| Initial Penalty |
2380.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 190.212(a)(1): One or more methods of machine guarding were not provided to protect the operator and other employees in the machine area from hazards such those created by rotating parts: (a) On or about March 5, 2013, in the production facility, for an employee using a Hardinge metal lathe without a chuck guard to polish electronic flow-through devices. |
|
| Citation ID |
01007A |
| Citaton Type |
Serious |
| Standard Cited |
19101200 E01 |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-08-16 |
| Current Penalty |
1428.0 |
| Initial Penalty |
2380.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
1 |
| Nr Exposed |
25 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1200(e)(1): The employer did not develop, implement, and/or maintain at the workplace a written hazard communication program which describes how the criteria specified in 29 CFR 1910.1200(f), (g), and (h) will be met: (a) On or about February 6, 2013, in the facility, for employees manufacturing engineered, sealed products used in high tech analytical or process equipment, potentially exposed to such hazardous chemicals as but not limited to liquid nitrogen, hydrogen gas, nickel sulfamate, nickelous oxide paint, acetone, acetate, ammonium hydroxide, sulfuric acid, nitric acid, hydrochloric acid, and Glass Bead Blast Media. The employer has developed a document Shop Floor Protocol MFG-5201 Revision C that discussed the maintenance of Material Safety Data Sheets. The Protocol failed to discuss implementation of the labeling and training provisions of the hazard communication standard. |
|
| Citation ID |
01007B |
| Citaton Type |
Serious |
| Standard Cited |
19101200 F05 II |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-08-16 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
5 |
| Nr Exposed |
25 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1200(f)(5)(ii): The employer did not ensure that each container of hazardous chemicals in the workplace was labeled, tagged or marked with the appropriate hazard warnings: (a) On or about February 6, 2013, in the plating area, there was a plastic jug containing a mixture of Niklad 752A, Niklad 752 R and ammonium hydroxide that did not contain any hazard warning labels. (b) On or about February 6, 2013, in the assembly area on the work benches, there were three jars of acetate that were not labeled with appropriate hazard warnings. (c) On or about February 6, 2013, in the assembly area on the work benches, there were three paint jars containing FX-52-100 MO/MN Conductor and acetate that were not labeled with appropriate hazard warnings. (d) On or about February 6, 2013, in the assembly area on the work benches, there were two paint jars of nickelous oxide paint diluted with acetate that were not labeled with appropriate hazard warnings. (e) On or about February 6, 2013, in the plating area, the Pyrex dish containing water and isopropyl alcohol was not labeled with any information. |
|
| Citation ID |
01007C |
| Citaton Type |
Serious |
| Standard Cited |
19101200 H03 II |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-08-16 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
1 |
| Nr Exposed |
25 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1200(h)(3)(ii): Employee training did not include the physical and health hazards of the chemicals in the work area: (a) On or about February 6, 2013, in the facility, for employees manufacturing engineered, sealed products used in high tech analytical or process equipment, potentially exposed to such hazardous chemicals as but not limited to liquid nitrogen, hydrogen gas, nickel sulfamate, nickelous oxide paint, acetone, acetate, ammonium hydroxide, sulfuric acid, nitric acid, hydrochloric acid, and Glass Bead Blast Media. |
|
| Citation ID |
02001 |
| Citaton Type |
Other |
| Standard Cited |
19100103 B01 V |
| Issuance Date |
2013-05-03 |
| Abatement Due Date |
2013-05-23 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2013-05-28 |
| Nr Instances |
1 |
| Nr Exposed |
25 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.103(b)(1)(v): The hydrogen storage location was not permanently placarded as follows: HYDROGEN FLAMMABLE GAS NO SMOKING NO OPEN FLAMES (a) On or about February 6, 2013, in the facility, for the hydrogen cylinder storage area. |
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