|
345881106
|
0215800
|
2022-04-06
|
5900 SUCCESS DRIVE, ROME, NY, 13440
|
|
| Inspection Type |
Referral
|
| Scope |
Partial
|
| Safety/Health |
Health
|
| Close Conference |
2022-04-06
|
| Emphasis |
L: NOISE
|
Related Activity
| Type |
Referral |
| Activity Nr |
1880605 |
| Health |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100095 C01 |
| Issuance Date |
2022-09-28 |
| Abatement Due Date |
2022-11-02 |
| Current Penalty |
4558.0 |
| Initial Penalty |
4558.0 |
| Contest Date |
2022-10-31 |
| Final Order |
2024-01-15 |
| Nr Instances |
2 |
| Nr Exposed |
4 |
| Related Event Code (REC) |
Referral |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.95(c)(1):The employer did not administer a continuing, effective hearing conservation program as described in 29 CFR 1910.9(c) through (o) whenever employee noise exposures equal or exceed an 8-hour time-weighted average sound level of 85 decibels measured on the A scale, or equivalently a dose of fifty percent: a) Nortek Powder Coatings, LLC, 5900 Success Drive, Rome, NY - Extruder Area. On or about 4/6/2022, full shift noise monitoring was conducted for the operators operating extruder 2. The operator for extruder 2 was exposed to 90.6 decibels (dBA) based on an eight hour time weighted average (8-hr TWA) for the sampling period of 381 minutes. A zero increment was included for the 99 minutes not sampled. The employer did not institute a hearing conservation program. b) Nortek Powder Coatings, LLC, 5900 Success Drive, Rome, NY - Extruder Area. On or about 4/6/22, full shift noise monitoring was conducted for the operator operating extruder 1. The operator for extruder 1 was exposed to 89.5 decibels (dBA) based on an eight hour time weighted average (8-hr TWA) for the sampling period of 382 minutes. A zero increment was included for the 98 minutes not sampled. The employer did not institute a hearing conservation program. Abatement certification must be submitted for this item. |
|
|
|
345865729
|
0215800
|
2022-03-30
|
5900 SUCCESS DRIVE, ROME, NY, 13440
|
|
| Inspection Type |
FollowUp
|
| Scope |
Partial
|
| Safety/Health |
Safety
|
| Close Conference |
2022-03-30
|
Related Activity
| Type |
Inspection |
| Activity Nr |
1458248 |
| Safety |
Yes |
|
| Type |
Referral |
| Activity Nr |
1880605 |
| Health |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100147 C04 I |
| Issuance Date |
2022-09-28 |
| Abatement Due Date |
2022-10-13 |
| Current Penalty |
4558.0 |
| Initial Penalty |
4558.0 |
| Contest Date |
2022-10-31 |
| Final Order |
2024-06-24 |
| Nr Instances |
1 |
| Nr Exposed |
3 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(c)(4)(i): Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section. a) At the Production Area, on or about 3/30/2022: The employer did not develop procedures to ensure lockout and energy control. Employees perform servicing and maintenance activities on the grinders which have multiple energy sources including pneumatic and electric. |
|
| Citation ID |
01002 |
| Citaton Type |
Serious |
| Standard Cited |
19100147 C05 I |
| Issuance Date |
2022-09-28 |
| Abatement Due Date |
2022-10-13 |
| Current Penalty |
4558.0 |
| Initial Penalty |
4558.0 |
| Contest Date |
2022-10-31 |
| Final Order |
2024-06-24 |
| Nr Instances |
2 |
| Nr Exposed |
6 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(c)(5)(i): Locks, tags, chains, wedges, key blocks, adapter pins, self-locking fasteners, or other hardware were not provided by the employer for isolating, securing or blocking of machines or equipment from energy sources: a) At the establishment, on or about 3/30/2022: The employer did not provide locks for isolating or controlling hazardous energy sources to employees assigned to service and clean the twin screw extruders. b) At the Production Area, on or about 3/30/2022: The employer did not provide locks for isolating or controlling hazardous energy sources to employees assigned to service and clean the grinders. |
|
| Citation ID |
01003 |
| Citaton Type |
Serious |
| Standard Cited |
19100147 C07 I |
| Issuance Date |
2022-09-28 |
| Abatement Due Date |
2022-10-13 |
| Current Penalty |
4558.0 |
| Initial Penalty |
4558.0 |
| Contest Date |
2022-10-31 |
| Final Order |
2024-06-24 |
| Nr Instances |
2 |
| Nr Exposed |
6 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(c)(7)(i): The employer did not provide training to ensure that the purpose and function of the energy control program was understood by employees and that the knowledge and skills required for the safe application, usage, and removal of the energy controls were acquired by employees. a) At the establishment, on or about 3/30/2022: Workers were not trained on energy control and lockout procedures to follow when servicing and cleaning the extruders. b) At the Production Area, on or about 3/30/2022: Workers were not trained on energy control and lockout procedures to follow when servicing and cleaning the grinders. |
|
| Citation ID |
02001 |
| Citaton Type |
Repeat |
| Standard Cited |
19100212 A01 |
| Issuance Date |
2022-09-28 |
| Current Penalty |
9117.0 |
| Initial Penalty |
9117.0 |
| Contest Date |
2022-10-31 |
| Final Order |
2024-06-24 |
| Nr Instances |
3 |
| Nr Exposed |
4 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.212(a)(1): One or more methods of machine guarding was not provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks: a) At the Production Area, on or about 3/29/2022: The employer assigned the operation of the 35 MM small extruder without its guards, exposing operators to injuries at nip points. b) At the Production Area, on or about 3/30/2022: The employer assigned the operation of the 30 MM small extruder without its guards, exposing operators to injuries at nip points. c) At the Production Area, on or about 3/30/2022: The employer assigned the operation of the 30 MM small extruder without its guards, exposing operators to injuries at nip points. d) At the Production Area, on or about 3/30/2022: The employer assigned the operation of the 55 MM extruder while exposed to the unguarded rotating screw. e) At the Production Area, on or about 3/29/2022: The employer assigned the operation of the 70 MM extruder while exposed to the unguarded rotating screw. f) At the Production Area, on or about 3/30/2022: The employer assigned the operation of the 50 MM extruder while exposed to the unguarded rotating screw. NORTEK POWDER COATING LLC., WAS PREVIOUSLY CITED FOR A VIOLATION OF THIS OCCUPATIONAL SAFETY AND HEALTH STANDARD, ITS EQUIVALENT, OR ESSENTIALLY SIMILAR STANDARD, 29 CFR 1910.212(a)(1) WHICH WAS CONTAINED IN OSHA INSPECTION NUMBER 1458248, CITATION NUMBER 1, ITEM NUMBER 2, ISSUED ON 4/7/2020, AND AFFIRMED AS A FINAL ORDER ON 5/1/2020 WITH RESPECT TO A WORKPLACE LOCATED AT 5900 SUCCESS DRIVE, ROME, NY, 13440. |
|
| Citation ID |
03001 |
| Citaton Type |
Other |
| Standard Cited |
19040032 A04 |
| Issuance Date |
2022-09-28 |
| Abatement Due Date |
2022-10-13 |
| Current Penalty |
912.0 |
| Initial Penalty |
912.0 |
| Contest Date |
2022-10-31 |
| Final Order |
2024-06-24 |
| Nr Instances |
1 |
| Nr Exposed |
21 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1904.32(a)(4): The employer did not post an OSHA 300A Form from February 1 through April 30. a) At the establishment, on or about 3/30/2022: The employer failed to post the Injury and Illness Summary (OSHA-300A) for calendar year 2021 in a conspicuous location for all workers. |
|
|
|
344582481
|
0215800
|
2020-01-24
|
5900 SUCCESS DRIVE, ROME, NY, 13440
|
|
| Inspection Type |
Referral
|
| Scope |
Complete
|
| Safety/Health |
Safety
|
| Close Conference |
2020-01-24
|
| Emphasis |
N: AMPUTATE
|
Related Activity
| Type |
Referral |
| Activity Nr |
1535084 |
| Safety |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100025 B01 |
| Issuance Date |
2020-04-07 |
| Abatement Due Date |
2020-04-30 |
| Current Penalty |
2313.0 |
| Initial Penalty |
2313.0 |
| Final Order |
2020-05-01 |
| Nr Instances |
1 |
| Nr Exposed |
3 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.25(b)(1): The employer did not ensure handrails, stair rail systems, and guardrail systems are provided in accordance with 29 CFR 1910.28. a) At the grinder, on or about 1/24/2020: Stairway being used for access to an elevated work area was not equipped with a stair railing on the left side ascending. |
|
| Citation ID |
01002 |
| Citaton Type |
Serious |
| Standard Cited |
19100212 A01 |
| Issuance Date |
2020-04-07 |
| Abatement Due Date |
2020-04-21 |
| Current Penalty |
5937.0 |
| Initial Penalty |
5937.0 |
| Final Order |
2020-05-01 |
| Nr Instances |
2 |
| Nr Exposed |
2 |
| Gravity |
10 |
| FTA Inspection NR |
1586572 |
| FTA Issuance Date |
2022-09-28 |
| FTA Current Penalty |
97627.26 |
| FTA Contest Date |
2022-10-31 |
| FTA Final Order Date |
2024-06-24 |
| Citation text line |
29 CFR 1910.212(a)(1): One or more methods of machine guarding was not provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks: a) At the establishment, on or about 12/16/2019: The hopper feeder on the grinder was not guarded, exposing workers to amputations. b) At the establishment, on or about 1/24/2020: Twin screw extruders were not guarded, exposing workers to in-going nip points. |
|
| Citation ID |
02001 |
| Citaton Type |
Repeat |
| Standard Cited |
19040039 A02 |
| Issuance Date |
2020-04-07 |
| Current Penalty |
8482.0 |
| Initial Penalty |
8482.0 |
| Final Order |
2020-05-01 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Related Event Code (REC) |
Referral |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1904.39(a)(2): The employer did not report within 24-hours a work-related incident resulting in in-patient hospitalization, amputation or the loss of an eye: a) On or about 12/17/2020: An employee suffered an amputation injury on 12/16/2019 and the employer reported the incident late and not within the required 24 hours on 1/15/2020. NORTEK POWDER COATING LLC., WAS PREVIOUSLY CITED FOR A VIOLATION OF THIS OCCUPATIONAL SAFETY AND HEALTH STANDARD, ITS EQUIVALENT, OR ESSENTIALLY SIMILAR STANDARD, 29 CFR 1904.29(a)(2) WHICH WAS CONTAINED IN OSHA INSPECTION NUMBER 1394828, CITATION NUMBER 1, ITEM NUMBER 1, ISSUED ON 4/23/2019, AND AFFIRMED AS A FINAL ORDER ON 5/17/2019 WITH RESPECT TO A WORKPLACE LOCATED AT 5900 SUCCESS DRIVE, ROME, NY, 13440. |
|
| Citation ID |
03001 |
| Citaton Type |
Other |
| Standard Cited |
19030019 C01 |
| Issuance Date |
2021-10-27 |
| Abatement Due Date |
2021-12-01 |
| Current Penalty |
0.0 |
| Initial Penalty |
482.0 |
| Contest Date |
2022-10-31 |
| Final Order |
2024-06-24 |
| Nr Instances |
1 |
| Nr Exposed |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1903.19(c)(1): The employer failed to certify to OSHA (the Agency) that the following item(s) were abated within 10 calendar days after the abatement date: a) As of 10/20/2021, the employer had not provided sufficient abatement certification for the following previously cited violations: -Citation 1, Item 1 -Citation 1, Item 2 |
|
|
|
343948287
|
0215800
|
2019-04-08
|
5900 SUCCESS DRIVE, ROME, NY, 13440
|
|
| Inspection Type |
Referral
|
| Scope |
Records
|
| Safety/Health |
Safety
|
| Close Conference |
2019-04-22
|
| Case Closed |
2024-09-23
|
Related Activity
| Type |
Referral |
| Activity Nr |
1447810 |
| Safety |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Other |
| Standard Cited |
19040039 A02 |
| Issuance Date |
2019-04-23 |
| Abatement Due Date |
2019-05-06 |
| Current Penalty |
3789.0 |
| Initial Penalty |
3789.0 |
| Final Order |
2019-05-17 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Related Event Code (REC) |
Referral |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1904.39(a)(2): The employer did not report an in-patient hospitalization, amputation, or loss of an eye as a result of a work-related incident to OSHA within twenty-four (24) hours: a) At the facility, on or about 2/6/19: the employer did not notify OSHA within 24 hours of a work-related incident that resulted in an amputation. |
|
|
|
342181963
|
0215800
|
2017-03-20
|
5900 SUCCESS DRIVE, ROME, NY, 13440
|
|
| Inspection Type |
FollowUp
|
| Scope |
Partial
|
| Safety/Health |
Health
|
| Close Conference |
2017-03-20
|
| Case Closed |
2017-04-04
|
Related Activity
| Type |
Inspection |
| Activity Nr |
1119346 |
| Health |
Yes |
|
|
|
341193464
|
0215800
|
2016-01-21
|
5900 SUCCESS DRIVE, ROME, NY, 13440
|
|
| Inspection Type |
Planned
|
| Scope |
Complete
|
| Safety/Health |
Health
|
| Close Conference |
2016-01-21
|
| Emphasis |
L: HHHT50, P: HHHT50
|
| Case Closed |
2019-06-27
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Repeat |
| Standard Cited |
19100242 B |
| Issuance Date |
2016-01-29 |
| Abatement Due Date |
2016-02-23 |
| Current Penalty |
3200.0 |
| Initial Penalty |
3200.0 |
| Contest Date |
2016-02-17 |
| Final Order |
2016-10-03 |
| Nr Instances |
2 |
| Nr Exposed |
10 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.242(b): Compressed air used for cleaning purposes was not reduced to less than 30 p.s.i.: a) Testing Area, on or about 1/21/16: Employees using compressed air for cleaning purposes was measured at greater than 100 p.s.i. b) Mixing Area, on or about 1/21/16: Employees using compressed air for cleaning purposes parts was measured at greater than 100 p.s.i. Nortek Powder Coating, LLC was previously cited for a violation of this occupational safety and health standard or its equivalent standard 1910.242(b), which was contained in OSHA inspection number 314353533, citation number 1, item number 3 and was affirmed as a final order on 2/24/212, with respect to a workplace located at 5900 Success Drive, Rome, NY 13440. |
|
| Citation ID |
01002 |
| Citaton Type |
Repeat |
| Standard Cited |
19101200 E01 |
| Issuance Date |
2016-01-29 |
| Abatement Due Date |
2016-03-04 |
| Current Penalty |
200.0 |
| Initial Penalty |
200.0 |
| Contest Date |
2016-02-17 |
| Final Order |
2016-10-03 |
| Nr Instances |
1 |
| Nr Exposed |
14 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1200(e)(1): The employer did not develop, implement, and/or maintain at the workplace a written hazard communication program which describes how the criteria specified in 29 CFR 1910.1200(f), (g), and (h) will be met; specifically: 1) Labeling and other forms of warning; 2) MSDS requirements for the hazardous materials known to be present at the job-site; 3) Employee training and information. The written program must also include: (a) A list of all the chemicals used at the job-site. (b) Methods to inform employees of hazards associated with non-routine tasks. (c) Methods the employer will use to inform any contractors employees of workplace hazards. Please enter your variable information after this comment box. a) Throughout the facility, on our about 1/21/16: A written hazard communication program was not developed for the employees who work with hazardous materials including but not limited to: Methyl Ethyl Ketone; Titanium Dioxide; Calcium Carbonate and Color Pigments. The Nortek Powder Coating, LLC was previously cited for a violation of this occupational safety and health standard or its equivalent standard 1910.1200(e)(1), which was contained in OSHA inspection number 314353533, citation number 2, item number 2 and was affirmed as a final order on 2/24/2012, with respect to a workplace located at 5900 Success Drive, Rome, NY 13440. |
|
|
|
314353533
|
0215800
|
2011-08-02
|
5900 SUCCESS DRIVE, ROME, NY, 13440
|
|
| Inspection Type |
Planned
|
| Scope |
Complete
|
| Safety/Health |
Health
|
| Close Conference |
2011-08-24
|
| Emphasis |
N: DUSTEXPL, S: NOISE
|
| Case Closed |
2013-12-27
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100095 C01 |
| Issuance Date |
2011-09-06 |
| Abatement Due Date |
2012-01-11 |
| Current Penalty |
1800.0 |
| Initial Penalty |
3600.0 |
| Contest Date |
2011-09-28 |
| Final Order |
2012-02-24 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
05 |
|
| Citation ID |
01002 |
| Citaton Type |
Serious |
| Standard Cited |
19100147 C01 |
| Issuance Date |
2011-09-06 |
| Abatement Due Date |
2011-11-30 |
| Current Penalty |
900.0 |
| Initial Penalty |
1800.0 |
| Contest Date |
2011-09-28 |
| Final Order |
2012-02-24 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
01 |
|
| Citation ID |
01003 |
| Citaton Type |
Serious |
| Standard Cited |
19100242 B |
| Issuance Date |
2011-09-06 |
| Abatement Due Date |
2011-09-24 |
| Current Penalty |
900.0 |
| Initial Penalty |
1800.0 |
| Contest Date |
2011-09-28 |
| Final Order |
2012-02-24 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
01 |
|
| Citation ID |
02001 |
| Citaton Type |
Other |
| Standard Cited |
19040029 A |
| Issuance Date |
2011-09-06 |
| Abatement Due Date |
2011-09-09 |
| Contest Date |
2011-09-28 |
| Final Order |
2012-02-24 |
| Nr Instances |
1 |
| Nr Exposed |
11 |
| Gravity |
00 |
|
| Citation ID |
02002 |
| Citaton Type |
Other |
| Standard Cited |
19101200 E01 |
| Issuance Date |
2011-09-06 |
| Abatement Due Date |
2011-11-30 |
| Contest Date |
2011-09-28 |
| Final Order |
2012-02-24 |
| Nr Instances |
1 |
| Nr Exposed |
9 |
| Gravity |
01 |
|
|
