| Inspection Type |
Planned
|
| Scope |
Complete
|
| Safety/Health |
Health
|
| Close Conference |
2018-12-13
|
| Emphasis |
L: HHHT50, N: LEAD, P: LEAD
|
| Case Closed |
2024-11-05
|
Related Activity
| Type |
Inspection |
| Activity Nr |
1350744 |
| Safety |
Yes |
|
| Type |
Complaint |
| Activity Nr |
1413250 |
| Health |
Yes |
|
| Type |
Complaint |
| Activity Nr |
1402231 |
| Health |
Yes |
|
| Type |
Inspection |
| Activity Nr |
1357362 |
| Health |
Yes |
|
Violation Items
| Citation ID |
01001A |
| Citaton Type |
Serious |
| Standard Cited |
19100146 G01 |
| Issuance Date |
2018-12-20 |
| Abatement Due Date |
2019-01-25 |
| Current Penalty |
4157.0 |
| Initial Penalty |
5543.0 |
| Contest Date |
2019-01-09 |
| Final Order |
2019-11-29 |
| Nr Instances |
1 |
| Nr Exposed |
14 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.146(g)(1): The employer did not provide training so that all employees whose work was regulated by 29 CFR 1910.146 (permit required confined spaces) acquired the understanding, knowledge, and skills necessary for the safe performance of the duties assigned under 29 CFR 1910.146: a) Throughout the facility, on or about 6/21/18: Three employees acting as entry supervisors for entries into spaces such as manholes with the responsibility of verifying that acceptable entry conditions are met, verifying these conditions are maintained throughout the entry and initiating as needed non-entry permit required confined space rescues for entrants supplied by contractors were neither trained on the company's permits nor on the company's program. Abatement certification must be submitted for this item |
|
| Citation ID |
01001B |
| Citaton Type |
Serious |
| Standard Cited |
19100146 J02 |
| Issuance Date |
2018-12-20 |
| Abatement Due Date |
2019-01-25 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-01-09 |
| Final Order |
2019-11-29 |
| Nr Instances |
1 |
| Nr Exposed |
3 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.146(j)(2): The employer did not ensure that each entry supervisor verified, by checking that the appropriate entries had been made on the permit, that all tests specified by the permit had been conducted and that all procedures and equipment specified by the permit were in place before endorsing the permit and allowing entry to begin: a) 52-1 pit, on or about 6/30/18 through 7/6/18: Entries into the 52-1 water pit on 6/30/18, 7/3/18, 7/5/18 and 7/6/18, were allowed to proceed without the use of retrieval devices and harnesses. The permits did not include a check mark for applicable retrieval devices including full body harnesses. Abatement certification must be submitted for this item |
|
| Citation ID |
01001C |
| Citaton Type |
Serious |
| Standard Cited |
19100146 K02 IV |
| Issuance Date |
2018-12-20 |
| Abatement Due Date |
2019-01-25 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-01-09 |
| Final Order |
2019-11-29 |
| Nr Instances |
1 |
| Nr Exposed |
14 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.146(k)(2)(iv): The employer did not ensure that affected employees practice making permit space rescues at least once every 12 months, by means of simulated rescue operations in which they remove dummies, manikins, or actual persons from the actual permit spaces or from representative permit spaces: a) Throughout the facility, on or about 6/21/18: The employer did not conduct annual drills for rescues from permit required confined spaces. Abatement certification must be submitted for this item |
|
| Citation ID |
02001A |
| Citaton Type |
Serious |
| Standard Cited |
19100095 G08 II B |
| Issuance Date |
2019-03-26 |
| Abatement Due Date |
2019-04-29 |
| Current Penalty |
6630.0 |
| Initial Penalty |
13260.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
7 |
| Nr Exposed |
7 |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.95(g)(8)(ii)(B): The employer did not ensure, when a standard threshold shift occurred, that for employees already using hearing protectors, employees were refitted and retrained in the use of hearing protectors and provided with hearing protectors offering greater attenuation, if necessary: a) 100 and 200 yard ranges, on or about 11/13/18: An employee working as an inspector in building 84-4 with assignments of 8 hours per day in the 100 yard and 200 yard ranges, exposed to noise levels in excess of 85 decibels (dBA) as an 8 hour time weighted average (8 hr. TWA) is included in the employer's Hearing Conservation Program and uses hearing protectors. The employee's annual audiogram indicated that a Standard Threshold Shift had occurred and the employer did not ensure that the employee was refitted and retrained in the use of hearing protectors. b) 200 yard range, on or about 11/13/18: An employee working on the 200 yard range exposed to noise in excess of 85 dBA as an 8-hr. TWA is in the employer's Hearing Conservation Program and uses hearing protectors. The employee's annual audiogram indicated that a Standard Threshold Shift had occurred and the employer did not ensure that the employee was refitted and retrained in the use of hearing protectors. c) 100 yard range, on or about 11/13/18: An employee working on the 100 yard range exposed to noise in excess of 85 dBA as an 8 hr. TWA is in the employer's Hearing Conservation Program and uses hearing protectors. The employee's annual audiogram indicated that a Standard Threshold Shift had occurred and the employer did not ensure that the employee was refitted and retrained in the use of hearing protectors. d) Building 46-1, on or about 11/12/18: An employee working on the 44 group showed that he was exposed to noise in excess of 85 dBA as an 8 hr. TWA is in the employer's Hearing Conservation Program and uses hearing protectors. The employee's annual audiogram indicated that a Standard Threshold Shift had occurred and the employer did not ensure that the employee was refitted and retrained in the use of hearing protectors. e) Building 86 - 2, on or about 11/14/18: An employee working as a buffer operator exposed to noise in excess of 85 dBA as an 8 hr. TWA is in the employer's Hearing Conservation Program and uses hearing protectors. The employee's annual audiogram indicated that a Standard Threshold Shift had occurred and the employer did not ensure that the employee was refitted and retrained in the use of hearing protectors. f) 100 yard range, on or about 11/13/18: An employee working on the 100 yard range exposed to noise in excess of 85 dBA as an 8 hr. TWA is in the employer's Hearing Conservation Program and uses hearing protectors. *The employee's annual audiogram indicated that a Standard Threshold Shift had occurred and the employer did not ensure that the employee was refitted and retrained in the use of hearing protectors. g) Building 46-1, on or about 11/12/18: An employee working on the 44 group exposed to noise in excess of 85 dBA as an 8 hr. TWA is in the employer's Hearing Conservation Program and uses hearing protectors. The employee's annual audiogram indicated that a Standard Threshold Shift had occurred and the employer did not ensure that the employee was refitted and retrained in the use of hearing protectors. Abatement documentation is required for this violation |
|
| Citation ID |
02001B |
| Citaton Type |
Serious |
| Standard Cited |
19100095 K03 |
| Issuance Date |
2019-03-26 |
| Abatement Due Date |
2019-04-29 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
2 |
| Nr Exposed |
2 |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.95(k)(3): The employer did not ensure that each employee exposed to noise at or above an 8-hour time weighted average (8 hr. TWA) of 85 decibels (dBA) was trained and informed of the information included in sections k(3)(i) through k(3)(iii): a) Building 48-3, Transfer line, on or about 11/13/18: An employee in building 48-3 working with cutting equipment was exposed to noise levels at 87.3 dba based on an 8-hour time weighted average for the 423 minute sampling period. A zero increment was included for the 57 minutes not sampled. Training on hearing conservation was not provided. b) Building 48-3, Transfer line, on or about 11/13/18: An employee in building 48-3 working with cutting equipment was exposed to noise levels at 88.9 dba based on an 8-hour time weighted average for the 424 minute sampling period. A zero increment was included for the 56 minutes not sampled. Training on hearing conservation was not provided. Abatement documentation must be submitted for this item. |
|
| Citation ID |
02001C |
| Citaton Type |
Serious |
| Standard Cited |
19100095 L01 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
1 |
| Nr Exposed |
400 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.95(l)(1): The employer did not post of copy of 29 CFR 1910.95 in the workplace: a) Throughout the facility, on or about 11/29/18. A copy of the OSHA noise standard was not posted in the work place. Employees in the work place were exposed to noise above the action level of 85 dBA based on an 8-hour time weighted average. |
|
| Citation ID |
02002A |
| Citaton Type |
Serious |
| Standard Cited |
19100124 F |
| Issuance Date |
2019-03-26 |
| Abatement Due Date |
2019-04-15 |
| Current Penalty |
0.0 |
| Initial Penalty |
13260.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
1 |
| Nr Exposed |
5 |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.124(f): Employees were not knowledgeable of the proper first-aid procedures appropriate to the dipping or coating hazards to which they were exposed: a) Color line in building 55-1, on or about 11/1/18: Training on chemicals in the workplace did not include information on first aid procedures for chemicals in dip tanks including, but not limited to Penetrate Ultra containing 60 - 80% corrosive sodium hydroxide. Abatement documentation must be submitted for this item. |
|
| Citation ID |
02002B |
| Citaton Type |
Serious |
| Standard Cited |
19100132 A |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
1 |
| Nr Exposed |
5 |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.132(a): Protective equipment was not used when necessary whenever hazards capable of causing injury and impairment were encountered: a) Color line in building 55-1, on or about 10/06/18: Chemical resistant trousers were not worn when transferring corrosive chemicals to and from dip tanks including, but not limited to, those containing Penetrate Ultra containing 60 - 80% corrosive sodium hydroxide. |
|
| Citation ID |
02002C |
| Citaton Type |
Serious |
| Standard Cited |
19100132 D01 I |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
1 |
| Nr Exposed |
5 |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.132(d)(1)(i): When the employer had assessed the workplace hazard(s) and determined that hazard(s) were present, the employer did not select and/or use the types of personal protective equipment that would protect the affected employee from the hazards identified in the hazard assessment: a) Color line in building 55-1, on or about 10/06/18: The employer did not assess the need for protecting the employees' lower body from contact with corrosives by selecting the use of chemical resistant trousers when transferring corrosive chemicals to and from dip tanks including, but not limited to, those containing Penetrate Ultra containing 60 - 80% corrosive sodium hydroxide. |
|
| Citation ID |
02003 |
| Citaton Type |
Other |
| Standard Cited |
19100134 D01 III |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
5683.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.134(d)(1)(iii): The employer did not identify and evaluate the respiratory hazard(s) in the workplace; including a reasonable estimate of employee exposures to respiratory hazards and identification of the contaminant's chemical state and physical form: a) Color line, on or about 12/13/18: The identity and evaluation of respiratory hazards associated with filling a Ballotini machine with recycled powdered glass beads was not performed for an employee working in a dusty environment. |
|
| Citation ID |
02004A |
| Citaton Type |
Other |
| Standard Cited |
19101025 D06 III |
| Issuance Date |
2019-03-26 |
| Abatement Due Date |
2019-05-10 |
| Current Penalty |
2368.0 |
| Initial Penalty |
9472.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
1 |
| Nr Exposed |
5 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1025(d)(6)(iii): Where the initial monitoring revealed that employee exposure to lead was above the permissible exposure limit, monitoring was not repeated at least quarterly and continued at the required frequency until at least two consecutive measurements taken at least 7 days apart were below the PEL and at or above the action level: a) 100 yard range, on or about 12/1/18: No subsequent air monitoring was performed since June 2011 when OSHA found 8 hour time weighted average lead exposure levels to be above the permissible exposure limit of 50 micrograms per cubic meters (mcg/m^3) at 85 mcg/m^3 and 110 mcg/m^3. Current air monitoring performed by OSHA on 12/1/18 found lead levels to be above the PEL. Abatement documentation must be submitted for this item. |
|
| Citation ID |
02004B |
| Citaton Type |
Serious |
| Standard Cited |
19101025 E03 I |
| Issuance Date |
2019-03-26 |
| Abatement Due Date |
2019-04-29 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
2 |
| Nr Exposed |
5 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1025(e)(3)(i): The employer did not establish and implement a written compliance program to reduce exposures to or below the permissible exposure limit, solely by means of engineering and work practice controls: a) Throughout the facility, on or about 12/1/18: The compliance program required to keep lead exposures below the permissible exposure limit, was not developed for employees exposed above the PEL. The program designated as a compliance program and entitled OCCUPATIONAL HEALTH COMMUNICATION REQUIRED ANNUAL TRAINING, did not include: A) Each operation where lead is emitted B) A description of each specific means employed to achieve compliance C) A report on the technology used in meeting the permissible exposure limit (PEL). D) Air monitoring data which documents the source of lead emissions E) A detailed schedule for implementation of the program. F) A work practice program G) an administrative control schedule Abatement documentation must be submitted for this item. |
|
| Citation ID |
02005A |
| Citaton Type |
Serious |
| Standard Cited |
19101027 C |
| Issuance Date |
2019-03-26 |
| Abatement Due Date |
2019-06-27 |
| Current Penalty |
0.0 |
| Initial Penalty |
9472.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1027(c): The employer did not ensure that no employee was exposed to an airborne concentration of cadmium in excess of five micrograms per cubic meter of air (5ug/m3), calculated as an eight-hour time-weighted average (TWA): a) TOCCO Braze area, on or about 11/13/18: A brazer was exposed to 19 micrograms per cubic meter (mcg/m^3) of cadmium, based on a 8 hour Time Weighted Average, or 3.8 times the 8 hour permissible exposure limit (PEL) of 5 mcg/m^3 during the 457 minute sampling period. A zero increment was included for the 23 minutes not sampled. Abatement documentation must be submitted for this item |
|
| Citation ID |
02005B |
| Citaton Type |
Serious |
| Standard Cited |
19101027 F01 I |
| Issuance Date |
2019-03-26 |
| Abatement Due Date |
2019-06-27 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1027(f)(1)(i): The employer did not implement engineering and work practice controls to reduce and maintain employee exposure to cadmium at or below the permissible exposure limit (PEL): a) TOCCO Braze area, on or about 11/13/18: The employer failed to ensure that engineering controls were implemented for a brazier exposed to 19 micrograms per cubic meter (mcg/m^3) of cadmium, based on an 8 hour Time Weighted Average, or 3.8 times the 8 hour permissible exposure limit (PEL) of 5 mcg/m^3 during the 457 minute sampling period. A zero increment was included for the 23 minutes not sampled. Abatement documentation must be submitted for this item |
|
| Citation ID |
02006A |
| Citaton Type |
Serious |
| Standard Cited |
19101200 F06 II |
| Issuance Date |
2019-03-26 |
| Current Penalty |
2841.0 |
| Initial Penalty |
5683.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
3 |
| Nr Exposed |
5 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1200(f)(6)(ii): Except as provided in 29 CFR 1910.1200(f)(7) and 29 CFR 1910.1200(f)(8), the employer did not ensure that each container of hazardous chemicals in the workplace was labeled, tagged or marked with the product identifier and words, pictures, symbols, or combination thereof, which provide at least general information regarding the hazards of the chemicals and which, in conjunction with the other information immediately available to employees under the hazard communication program, would provide employees with the specific information regarding the physical and health hazards of the hazardous chemical: a) Mixing room office, on or about 10/16/18: A bottle of a clear colored liquid was mislabeled as Weld Kleen 350 Ant-spatter. Weld Kleen 350 Anti-Spatter is a red colored liquid. b) Solvent room (aka Cold Room), on or about 10/16/18: Two 70 gallon tanks were not labeled as to contents. The tanks were later determined to contain D-Greez 500-LO composed of petroleum distillates with a flammable rating of "2" on HMIS labeling system. |
|
| Citation ID |
02006B |
| Citaton Type |
Serious |
| Standard Cited |
19101200 F07 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-15 |
| Final Order |
2019-11-29 |
| Nr Instances |
2 |
| Nr Exposed |
3 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1200(f)(7): The alternative method in lieu of affixing labels to individual stationary process containers did not identify the container to which it is applicable and did not convey the information required by 29 CFR 1910.1200(f)(6) a) Building 76-2, on or about 10/16/18: A dip tank later determined to contain Locktite was not labeled as to contents. Locktite contains skin sensitization and irritants including methacrylates, cumene and cumene hydroperoxide with a skin sensitization category of "2" on SDSs. b) Building 76-2, on or about 10/16/18: A dip tank later determined to contain WinTech 295R was not labeled as to contents. The SDS states that this material is considered to be a severe eye irritant. |
|
|
| Inspection Type |
Referral
|
| Scope |
Complete
|
| Safety/Health |
Safety
|
| Close Conference |
2019-02-27
|
| Emphasis |
N: AMPUTATE, P: AMPUTATE
|
| Case Closed |
2024-11-05
|
Related Activity
| Type |
Inspection |
| Activity Nr |
1353904 |
| Health |
Yes |
|
| Type |
Referral |
| Activity Nr |
1386140 |
| Safety |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
5A0001 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
8000.0 |
| Initial Penalty |
9472.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
2 |
| Nr Exposed |
1 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
OSH ACT of 1970 Section (5)(a)(1): The employer did not furnish employment and a place of employment which were free from recognized hazards that were causing or likely to cause death or serious physical harm to employees in that employees were exposed to being struck by the load should the overhead hoist or crane rail system fail: a) Bldg. 48-2, Electrical Shop, on or about 10/16/18: Two Yale chain hoists attached to a rail rated for 5 tons were not clearly labeled as to their rated load capacities. |
|
| Citation ID |
01002A |
| Citaton Type |
Serious |
| Standard Cited |
19100022 A03 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
7577.0 |
| Initial Penalty |
9472.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
5 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.22(a)(3): Walking-working surfaces were not maintained free of hazards such as sharp or protruding objects, loose boards, corrosion, leaks, spills, snow, and ice: a) Bldg. 56-1, on or about 10/12/18: Employees were exposed to a tripping hazard from a protruding pipe along the passageway next to the Proceco Washer #41804. |
|
| Citation ID |
01002B |
| Citaton Type |
Serious |
| Standard Cited |
19100022 D01 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
3 |
| Nr Exposed |
3 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.22(d)(1): Walking-working surfaces were not inspected, regularly, and maintained in a safe condition: a) Bldg. 53-1, Power House, on or about 10/11/18: Concrete floor was breaking up next to the floor drain near the soft water system, creating a tripping hazard. b) Bldg. 53-1, Power House, on or about 10/11/18: Concrete floor was breaking up and a portion of the steel floor plate was sticking up near the air handlers and overhead door, creating a tripping hazard. c) Bldg. 82-1, next to Lindberg B draw furnace #N0392, on or about 10/24/18: Concrete floor was broken up next to a steel floor plate, creating a tripping hazard. |
|
| Citation ID |
01002C |
| Citaton Type |
Serious |
| Standard Cited |
19100028 B03 II |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
7577.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
3 |
| Nr Exposed |
3 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.28(b)(3)(ii): The employer did not ensure each employee is protected from tripping into or stepping into or through any hole that is less than 4 feet (1.2 m) above a lower level by covers or guardrail systems: a) Bldg. 66-1, Scrap Barrel Area, on or about 10/10/18: A 6 1/2" X 12" floor hole in the steel plate over the pump pit was not guarded. b) Bldg. 86-1, rear stairwell, Water Meter Room, on or about 10/24/18: A 12" wide by 5" deep floor drain, running the length of room, was not guarded. c) Bldg. 82-1, on or about 10/24/18: A floor drain measuring 15" X 15" X 6" deep next to the Lindberg E Draw furnace #32086, was not guarded. |
|
| Citation ID |
01003 |
| Citaton Type |
Other |
| Standard Cited |
19100023 B10 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
5683.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.23(b)(10): Ladders having defects were not marked and taken out of service until repaired: a) Bldg. 66-1, Cooling Tower for GFM, on or about 10/10/18: Nine foot fixed ladderway to mezzanine had a bent side rail at the second rung. |
|
| Citation ID |
01004 |
| Citaton Type |
Serious |
| Standard Cited |
19100023 C11 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
4800.0 |
| Initial Penalty |
5683.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.23(c)(11): The employer did not ensure that portable ladders used to gain access to an upper landing surface had side rails that extended at least 3 feet above the upper landing surface: a) Bldg. 47-2, on or about 10/16/18: A metal ladder used to access the roof did not have side rails that extended at 3 feet above the landing surface. |
|
| Citation ID |
01005 |
| Citaton Type |
Serious |
| Standard Cited |
19100023 D04 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
6400.0 |
| Initial Penalty |
7577.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.23(d)(4): The side rails of through or sidestep ladders did not extend 42 inches (1.1 m) above the top of the access level or landing platform served by the ladder: a) Bldg. 53-1, Power House, on or about 10/11/18: The side rails of a fixed ladder to the fire pump pit did not extend 42 inches above the landing. |
|
| Citation ID |
01007 |
| Citaton Type |
Serious |
| Standard Cited |
19100028 B03 IV |
| Issuance Date |
2019-03-26 |
| Current Penalty |
8000.0 |
| Initial Penalty |
9472.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
6 |
| Nr Exposed |
5 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.28(b)(3)(iv): Each employee was not protected from falling into the ladderway platform hole at the entrance to the hole by a self-closing gate or offset: a) Bldg. 66-1, Cooling Tower for GFM, on or about 10/10/18: Fixed ladderway opening on mezzanine, 9 feet from floor level, was not provided with a self-closing gate or offset. b) Bldg. 66-1, Mezzanine above the Electrical Vault, on or about 10/10/18: Fixed ladderway opening on mezzanine, 10 feet from floor level, was not provided with a self-closing gate or offset. c) Bldg. 53-1, Power House, on or about 10/11/18: Fixed ladderway opening approximately 10 feet to fire pit was not provided with a self-closing gate or offset. d) Bldg. 62-2, Waste Water Treatment, on or about 10/16/18: Two fixed ladderway openings to mezzanines, one 7 foot and the other 8 foot were not provided with self-closing gates. e) Bldg. 88-1, outside, on or about 10/24/18: A fixed ladderway opening, 12 feet to ground level below, was not provided with a self-closing gate or offset. |
|
| Citation ID |
01008 |
| Citaton Type |
Serious |
| Standard Cited |
19100028 B11 II |
| Issuance Date |
2019-03-26 |
| Current Penalty |
4800.0 |
| Initial Penalty |
5683.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.28(b)(11)(ii): Each flight of stairs having at least 3 treads and at least 4 risers was not equipped with stair rail systems and handrails as required in Table D-2 of this standard: a) Bldg. 48-1, on or about 10/12/18: A fixed stairway with five risers to the overflow pit for the Acme Washer #41832 was not provided with a midrail on the open side. |
|
| Citation ID |
01009 |
| Citaton Type |
Serious |
| Standard Cited |
19100101 B |
| Issuance Date |
2019-03-26 |
| Current Penalty |
4800.0 |
| Initial Penalty |
5683.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.101(b): Section 3.4.4, Compressed Gas Association Pamphlet P-1-1965, as adopted by 29 CFR 1910.101(b): Compressed gas cylinder(s) not in use were not properly supported to prevent them from being knocked over: a) Bldg. 50-2, Weld Shop, on or about 10/16/18: An Argon/CO2 gas cylinder was not secured to prevent it from being knocked over. |
|
| Citation ID |
01010 |
| Citaton Type |
Serious |
| Standard Cited |
19100107 B05 IV |
| Issuance Date |
2019-03-26 |
| Current Penalty |
8000.0 |
| Initial Penalty |
9472.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.107(b)(5)(iv): Space within the spray booth on the downstream and upstream sides of filters were not protected with approved automatic sprinklers: a) Bldg. 50-3, Cerakote Room, on or about 10/23/18: Spray booth was not provided with approved automatic sprinklers where Cerakote, a combustible product, is being sprayed. |
|
| Citation ID |
01011 |
| Citaton Type |
Serious |
| Standard Cited |
19100107 C07 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
8000.0 |
| Initial Penalty |
9472.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.107(c)(7): Electric lamps outside of but within 20 feet of spraying area(s), and not separated therefrom by partition(s), were not totally enclosed to prevent the falling of hot particles: a) Bldg. 50-3, Cerakote Room, on or about 10/23/18: Fluorescent light fixture at the upper front of the spray booth was not enclosed. |
|
| Citation ID |
01012 |
| Citaton Type |
Serious |
| Standard Cited |
19100107 G02 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
8000.0 |
| Initial Penalty |
9472.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.107(g)(2): All spraying areas were not kept as free from the accumulation of deposits of combustible residues as practical, with cleaning conducted daily if necessary: a) Bldg. 84-3, Paint Spray Room, on or about 10/24/18: Two paint spray booths where Valguard Conversion Varnish Sealer is used had an accumulation of combustible residues on the walls and floors of the booths. |
|
| Citation ID |
01013 |
| Citaton Type |
Serious |
| Standard Cited |
19100178 P01 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
5683.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.178(p)(1): Powered industrial truck(s) found to be in need of repair, defective, or in any way unsafe had not been taken out of service until restored to safe operating condition(s): a) Bldg. 60-1, Henry Chip Room, on or about 10/11/18: The locking pin for the right fork of a Daewoo forklift #5422NH was missing. |
|
| Citation ID |
01014 |
| Citaton Type |
Serious |
| Standard Cited |
19100212 A01 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
11249.0 |
| Initial Penalty |
13260.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
26 |
| Nr Exposed |
19 |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.212(a)(1): Machine guarding was not provided to protect operator(s) and other employees from hazard(s) created by pinch points, ingoing nip points, rotating parts, and moving parts: a) Bldg. 76-1, on or about 10/5/18: Pinch point between the push bar and guard on the Wagner saw #34593 conveyor end was not adequately guarded in that there was an opening at the left side where push bar retracts. b) Bldg. 76-1, on or about 10/5/18: Pinch points created by the moving table on the Mattison surface grinder #42453 and on the Gallmeyer Livingston surface grinder #34865 were not guarded. c) Bldg. 65-1, on or about 10/10/18: Ingoing nip points on the Remstar tool carousel #39627 were not adequately guarded in that the light curtain guarding device was not functioning properly to shut down the moving carousel. d) Bldg. 58-1, Almco Line, on or about 10/12/18: Pinch points between the cleated return conveyor and guarding for the Almco aluminum line #33668 and steel line #42443 were not guarded. e) Bldg. 50-1, on or about 10/12/18: Rotating spindle end and nut projection on a Divine polishing jack #N1992R and #N1873 were not guarded on the right sides. f) Bldg. 48-1, on or about 10/12/18: Rotating shafts, spindle end and nut projections on Divine barrel polishing jacks #32261 at both wheels were not guarded and rotating shaft, spindle end and nut projection on the right wheel on Divine barrel polishing jack #32734 were not guarded. g) Bldg. 48-1, on or about 10/12/18: Pinch points on the discharge end of a chip conveyor for the Okuma CNC #42113 were not guarded. h) Bldg. 46-1, on or about 10/16/18: Pinch point between bracket on frame of Cincinnati OD grinder #28926 and moving table was not guarded. i) Bldg. 46-1, on or about 10/16/18: Rotating nut projection on the motor drive for the Chevalier OD grinder #42011 was not guarded and the moving table was not guarded at the ends at a passageway. j) Bldg. 46-1, on or about 10/16/18: Rotating shafts on the fixtures for the Almco tumbler #38239 were not guarded. k) Bldg. 48-2, Electrical Shop, on or about 10/16/18: Unused portion of blade on a MSC horizontal bandsaw was not guarded on the left side. l) Bldg. 48-2, Electrical Shop, on or about 10/16/18: Rotating spindles and chucks on a Delta drill press #N2108 and an Allen drill press #N2106 were not guarded. m) Bldg. 52-3A, on or about 10/23/18: Rotating spindle ends and nut projections on two pedestal buffers #N0056 and #N1625 were not guarded on either side. n) Bldg. 48-3, on or about 10/23/18: Moving elevator on the new Transfer machine #34301, at the rear of the machine, was not guarded. o) Bldg. 46-3, on or about 10/24/18: Pinch parts, nip points and moving parts were not guarded on two Rem Special trigger mills #28618 and #30245. p) Bldg. 82-1, on or about 10/24/18: Moving table for the Shaker furnace #31278 was not adequately guarded in that the latch for the doors guarding the moving table was broken preventing the doors from staying closed. q) Bldg. 84-3, on or about 10/25/18: Rotating nut projection and unused portion of sanding belt below the work rest on a Kalamazoo belt sander #N0026 were not guarded. r) Bldg. 84-4, across from entrance, next to column, on or about 10/25/18: Unused portion of blade on a MSC horizontal bandsaw #N2404, was not guarded. s) Bldg. 46-4, New Gen Cell, on or about 10/25/18: Rotating nut projection and unused portion of sanding belt below the work rest on a belt sander next to 700 repair cell, were not guarded. |
|
| Citation ID |
01015 |
| Citaton Type |
Serious |
| Standard Cited |
19100212 A03 II |
| Issuance Date |
2019-03-26 |
| Current Penalty |
11249.0 |
| Initial Penalty |
13260.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
14 |
| Nr Exposed |
11 |
| Related Event Code (REC) |
Referral |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.212(a)(3)(ii): Point(s) of operation of machinery were not guarded to prevent employee(s) from having any part of their body in the danger zone(s) during operating cycle(s): a) Bldg. 48-3, on or about 9/27/18: Point of operation on a LaPoint horizontal broach machine #31222 was not adequately guarded in that the slide guard provided did not prevent entry into the danger zone during the operating cycle. b) Bldg. 48-3, on or about 10/3/18: Point of operation on an Ohio horizontal broach machine #35811 was not adequately guarded in that the slide guard provided did not prevent entry into the danger zone during the operating cycle. c) Bldg. 76-3, on or about 10/5/18: Point of operation on an Alpha press #41224 was not adequately guarded in that there was an approximate 7 inch wide open on the left side of the guard and an approximate 4 1/2 inch opening on the right side of the guard. d) Bldg. 76-1, on or about 10/5/18: Point of operation on a Wagner cutoff saw #34593 was not adequately guarded in that the guard was not secured in place and you could reach into the left side of the saw. e) Bldg. 72-1, on or about 10/5/18: Point of operation on a Rhobi cutoff saw #075009 was not guarded on the right side. f) Bldg. 60-1, on or about 10/11/18: Point of operation was not guarded at the weld stations on two Burgmaster drill/mill/weld machines #33661 and #33748 and on a Rem Special #29089. g) Bldg. 57-1, on or about 10/12/18: Point of operation on the GFM machine #39816 was not guarded. h) Bldg. 46-1, on or about 10/12/18: Point of operation on an Ohio Broach #42099 was not adequately guarded in that the slide guard did not prevent entry into the danger zone during the operating cycle. i) Bldg. 48-3, on or about 10/23/18: Point of operation on a Cincinnati milling machine #31795 was not adequately guarded in that employees were exposed to the moving table/fixture and cutting tool at the milling head. j) Bldg. 48-3, on or about 10/23/18: Point of operation on a Cincinnati milling machine #30780 was not adequately guarded in that employees were exposed to the moving table/fixture and cutting tool at the milling head. k) Bldg. 48-3, on or about 9/27/18: Point of operation on an Ohio horizontal broach machine #41096 was not adequately guarded in that the slide guard provided did not prevent entry into the danger zone during the operating cycle. l) Bldg. 46-3, on or about 10/24/18: Point of operations at the cutting blades on two Rem Special trigger mills #28618 and #30245 were not guarded. |
|
| Citation ID |
01016A |
| Citaton Type |
Serious |
| Standard Cited |
19100219 D01 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
8000.0 |
| Initial Penalty |
9472.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
3 |
| Nr Exposed |
3 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.219(d)(1): Pulley(s) with part(s) seven feet or less from the floor or work platform were not guarded in accordance with the requirements specified in 29 CFR 1910.219(m) and (o): a) Bldg. 66-1, on or about 10/10/18: Pulleys driving the Trane Climate Changer AC unit for the mezzanine #W0093 were not adequately guarded in that the inside portion next to motor was not guarded. b) Bldg. 48-2, Cutter Grind, on or about 10/16/18: Pulleys for the motor drive on a Hybco grinder #39392 were not guarded. c) Bldg. 48-3, on or about 10/23/18: Pulley drive on the Transfer machine #334301 at machining head #1 were not guarded on the inside portion. |
|
| Citation ID |
01016B |
| Citaton Type |
Serious |
| Standard Cited |
19100219 E03 I |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
3 |
| Nr Exposed |
3 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.219(e)(3)(i): Vertical or inclined belt(s) were not enclosed by guard(s) conforming to the requirements specified at 29 CFR 1910.219(m) and (o): a) Bldg. 66-1, on or about 10/10/18: V belt driving the Trane Climate Changer AC unit for the mezzanine #W0093 was not adequately guarded in that the inside portion next to motor was not guarded. b) Bldg. 48-2, Cutter/Grind, on or about 10/16/18: A grooved belt driving the Hybco grinder #39392 was not guarded. c) Bldg. 48-3, on or about 10/23/18: Belt drive on the New Transfer machine #34301 at machining head #1 was not guarded at the inside portion. |
|
| Citation ID |
01017A |
| Citaton Type |
Serious |
| Standard Cited |
19100304 G05 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
4800.0 |
| Initial Penalty |
5683.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
4 |
| Nr Exposed |
3 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.304(g)(5): The path to ground from circuits, equipment, and enclosures was not permanent, continuous, and effective: a) Bldg. 66-1, Fusion Braze Inspection, on or about 10/10/18: A Work Smart pedestal fan was not grounded in that the ground pin was missing from the plug end. b) Bldg. 66-1, on or about 10/10/18: An Air King pedestal fan plugged into a duplex receptacle outlet at the Okuma #41793 was not grounded in that the outlet had an open ground. c) Bldg. 82-1, south wall near exit door, on or about 10/24/18: Two pedestal fans were not grounded in that the outlet they were plugged into had an open ground. |
|
| Citation ID |
01017B |
| Citaton Type |
Serious |
| Standard Cited |
19100305 G02 III |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.305(g)(2)(iii): Flexible cords and cables were not connected to devices and fittings so that strain relief was provided that would prevent pull from being directly transmitted to joints or terminal screws; a) Bldg. 66-1, next to Okuma #41793, on or about 10/10/18: Flexible cord providing current to an Air King pedestal fan was pulled loose from the motor fitting. |
|
| Citation ID |
01018 |
| Citaton Type |
Serious |
| Standard Cited |
19100305 G01 IV A |
| Issuance Date |
2019-03-26 |
| Current Penalty |
4800.0 |
| Initial Penalty |
5683.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
4 |
| Nr Exposed |
4 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.305(g)(1)(iv)(A): Flexible cords and/or cables were used as a substitute for the fixed wiring of a structure: a) Bldg. 46-2, Continuous Improvement Crib, on or about 10/16/18: A power strip used to power a scroll saw, cutoff saw and table saw was being used as permanent wiring. b) Bldg. 84-4, on or about 10/25/18: A power strip on the southeast repair bench used to power a DeWalt drill and a fan was being used as permanent wiring. c) Bldg. 84-4, on or about 10/25/18: A power strip on the team leader workbench across from entrance used to power portable drills, fan, battery chargers, etc., was being used as permanent wiring. d) Bldg. 46-4, on or about 10/25/18: A power strip at the rim fire repair bench used to power portable tools, fan, lights, etc., was being used as permanent wiring. |
|
| Citation ID |
02001 |
| Citaton Type |
Other |
| Standard Cited |
19100022 A02 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.22(a)(2): The floor of each workroom was not maintained in a clean and, to the extent feasible, in a dry condition: a) Bldg. 90-1, Storage Area, on or about 10/30/18: Water was puddled on the floor in front of an exit door. |
|
| Citation ID |
02002 |
| Citaton Type |
Other |
| Standard Cited |
19100037 B04 |
| Issuance Date |
2019-03-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2019-04-11 |
| Final Order |
2019-09-16 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.37(b)(4): Signs were not posted along the exit access indicating the direction of travel to the nearest exit and exit discharge when the direction of travel to the exit or exit discharge was not immediately apparent: a) Bldg. 88-1, outside exit, on or about 10/24/18: An exit door discharges into an elevated yard area and there were no exit directional signs to indicate the direction of travel to the fixed ladder exit discharge. |
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